Tinplate Shell

Tinplate Shell

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Our premium Tinplate Shell serves as the definitive industry standard for B2B button badge manufacturers, global trading companies, and promotional distributors who refuse to compromise on raw material quality.
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Description
Technical Parameters

Our premium Tinplate Shell serves as the definitive industry standard for B2B button badge manufacturers, global trading companies, and promotional distributors who refuse to compromise on raw material quality. Crafted from elite-grade, deep-drawing quality SPTE (electrolytic tinplate) steel, this Tinplate Shell exhibits exceptional surface smoothness and optimal structural ductility, ensuring that every single badge created under a manual, hydraulic, or pneumatic badge press maintains a completely flawless, wrinkle-free dome shape. In our 1,800-square-meter state-of-the-art facility, our specialized R&D and engineering teams closely monitor the high-speed stamping process on our 11 precision punching machines to achieve consistent metal thickness ranging from 0.23mm to 0.25mm, with tolerances held strictly to ±0.01mm. This meticulous attention to micro-engineering prevents the common, frustrating issues of metal tearing, surface pitting, or misaligned crimping that plague lower-quality alternatives. For high-volume bulk importers and large-scale promotional agencies, utilizing our meticulously produced Tinplate Shell guarantees maximum operational efficiency on your production floors, effectively reducing material waste rates to near-zero and saving your business significant labor costs and assembly downtime. Whether your clients are producing vibrant anime merchandise, heavy-duty corporate event pins, or high-end artistic collectibles, our front shells provide the resilient, highly polished, and completely rust-resistant foundation necessary to make printed graphics pop with absolute visual clarity and a premium metallic luster.

 

Beyond mere mechanical specifications, choosing our Tinplate Shell represents a strategic partnership with a manufacturing powerhouse capable of scaling alongside your global growth. Although our factory was officially established in August 2024, our team brings together decades of deep industry expertise, enabling us to achieve a massive monthly production capacity of 100 million PCS. This scale-production capability means we can comfortably accommodate high-volume, multi-batch orders from international buyers while guaranteeing steady, predictable lead times, even during peak seasonal demands. Our rich history of collaborating with major domestic brands, such as Gree, has instilled a culture of zero-defect quality control across all our assembly lines. Every single batch undergoes a strict 100% manual inspection before packaging, aligning with both national and stringent enterprise quality standards to ensure you receive flawless components. We fully support comprehensive OEM/ODM services, and if your project requires specialized dimensions, our engineering team can develop custom molds within 25 to 35 working days. By partnering directly with our source factory, you bypass unnecessary trading markups, enjoy flexible shipping terms (EXW, FOB, DDP), and gain access to a reliable supply chain built on professional, one-on-one consulting and transparent, step-by-step progress updates.

 

Technical Specifications

 

 

Material Premium SPTE (Electrolytic Tinplate) Steel
Standard Diameters 25mm, 32mm, 37mm, 44mm, 50mm, 58mm, 75mm (Custom sizes available)
Thickness 0.23mm to 0.25mm (Consistent tolerance of ±0.01mm)
Surface Treatment Polished anti-rust coating, completely lead-free and non-toxic
Compatibility Fits all standard manual and pneumatic button badge making machines

 

Applications

 

 

  • Cultural and creative promotional button badges
  • Anime, comic, and pop-culture merchandise (e.g., character "Can Badges")
  • Corporate events, election campaigns, and branding giveaways
  • Customized souvenirs, name tags, and school merit pins

 

Customization Capabilities

 

 

OEM/ODM Service

Fully customizable diameter, depth, and thickness based on technical drawings or physical prototypes.

Mold Development

On-site R&D team can design and develop custom-size stamping molds within 25 to 35 working days.

Material Selection

Customizable metal grades and surface treatments tailored to specific environmental or durability needs.

 

Packaging & Shipping

 

 

Export-Grade Packaging

Standard high-density nested bulk packing inside double-walled corrugated master cartons, protected by moisture-proof inner PE bags.

Supported Trade Terms

EXW, FOB, DDP (fully customizable according to buyer requirements).

Logistics Efficiency

Leveraging our 100 million PCS monthly capacity, we coordinate swift container loadings directly from our factory to major shipping ports.

 

FAQ

 

 

Q: Can we customize a specific shell diameter that is not on your standard list?

A: Yes. We have an on-site R&D team that can design custom stamping molds. Mold and sample development typically takes 25 to 35 working days depending on technical complexity.

Q: What is your standard payment term for large-volume shell orders?

A: Our standard payment term is a 30% advance deposit, with the remaining 70% balance paid upon completion and before shipment. We are open to discussing alternative structures for long-term partners.

Q: How do you guarantee the quality of the tinplate raw material?

A: We only source premium-grade SPTE steel compliant with national and enterprise standards. Furthermore, we perform a 100% manual inspection before the goods are packed to ensure zero rust or physical defects reach our clients.

 

 

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